Oswar Rotocorp
Services

Service & Maintenance

Your equipment running is our responsibility. From first commissioning to end-of-life audit, OSWAR provides the technical depth and parts availability to keep your plant productive.

Our Commitment

Reliable Process Continuity

Unplanned downtime in a rotary airlock costs far more than the part itself. Our service programs are built around one principle: predictable availability, of parts, of expertise, and of response.

Whether you need a same-day spare, a scheduled inspection, or a full lifecycle audit of your RALX fleet, we treat your equipment as our own.

What We Cover
01

Engineering Support

Selecting the wrong airlock model costs you in wear, leakage, and unplanned replacement. Our engineering team works with your process data, material type, bulk density, temperature, pressure differential, to specify the exact RALX configuration for your application.

We also support re-engineering of existing installations where performance has degraded, offering drop-in replacements or modified specifications without plant redesign.

Process Analysis
Material characterization and operating condition review to baseline your requirements.
Model Selection & Sizing
Specification of rotor geometry, clearances, drive, and sealing configuration.
Performance Optimization
Review of existing units to identify leakage, wear, or throughput issues and resolve them.
Technical Documentation
Full drawing packages, GA drawings, and datasheet support for procurement and compliance.
Scheduled Inspections
Planned site visits to assess rotor clearances, tip wear, seal condition, and drive health.
Wear Analysis
Measurement-based wear reporting to predict remaining service life and plan replacements proactively.
Predictive Maintenance
Vibration, temperature, and torque trend analysis to catch failures before they cause shutdowns.
Emergency Response
Rapid response support for unplanned failures, parts dispatch and on-site attendance where required.
02

Maintenance Programs

Reactive maintenance is the most expensive kind. Our structured maintenance programs shift your RALX fleet from breakdown-driven to condition-based, reducing total maintenance cost and eliminating production surprises.

Programs are tailored to your plant schedule, number of units, and operational criticality. From quarterly check-ins to full annual overhauls, we align service intervals with your planned shutdowns.

03

Spares & Kits

The RALX platform is engineered around standardized, interchangeable components. That means spares are stocked, drawings are available, and delivery timelines are measured in days, not months.

We offer both individual components and bundled maintenance kits that cover a full planned service, so your maintenance team arrives with everything needed to complete the job in a single shutdown window.

Request Spares Quotation
Rotor Assemblies
Complete rotor and tip sets for all RALX frame sizes
Sealing Systems
End plate seals, purge fittings, and bearing housings
Wear Liners
Hardened liner inserts for abrasive material service
Drive Components
Gearboxes, couplings, and motor mounting hardware
Maintenance Kits
Bundled kits covering all consumables for one planned service
Emergency Stock
Critical spares held for rapid dispatch on request
04

Lifecycle Audits

A lifecycle audit gives you a complete picture of your installed RALX fleet, current condition, remaining service life, efficiency gaps, and a prioritized action plan. It is the foundation of any serious asset management strategy.

Audits are conducted on-site by our technical engineers. You receive a written report with condition ratings, photographic evidence, wear measurements, and upgrade recommendations where applicable.

Performance Benchmarking
Comparison of current output against original specification and industry norms for your process type.
Efficiency & Leakage Analysis
Measurement of air leakage rates, rotor clearances, and volumetric throughput to quantify performance loss.
Upgrade Recommendations
Identification of components or configurations that would extend service life or improve performance within existing frames.
ROI Assessment
Cost-benefit comparison of repair vs. replacement scenarios, factoring in production impact and maintenance cost.
Operator Training
Hands-on training for plant operators covering correct startup, shutdown, and routine checks for RALX units.
Maintenance Training
Structured sessions for maintenance technicians on disassembly, inspection, reassembly, and clearance setting procedures.
Troubleshooting Workshops
Diagnostic training to help your team identify and resolve leakage, wear, and drive issues without waiting for OEM visits.
Documentation & Manuals
Full operation and maintenance manuals, inspection checklists, and illustrated spare parts catalogues for every RALX model.
05

Technical Training

Well-trained operators and maintenance teams are your first line of defence against premature wear and unplanned downtime. Our training programs are built around your actual equipment and your team's level of experience.

Sessions are delivered on-site at your facility, using your installed RALX units as the training platform. We cover both routine operation and the less frequent but critical maintenance tasks that most teams get wrong.

24h
Response Time
99%
Parts Availability
40+
Years Experience
500+
Plants Supported

Ready to discuss your service requirements?

Share your fleet details and we will put together a service program tailored to your plant.

Get in Touch
Get an instant quote!